Custom Tray Deaerator
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Corrosion in boiler cycles is caused by the presence of non-condensable gases such as oxygen and carbon dioxide in the boiler feed water. In order to remove the non-condensable gases, the feedwater is heated and vigorously scrubbed by a counter current flow of steam. The incoming undeaerated water enters the deaerator though spring-loaded, stainless steel spray valves. These variable orifice valves produce a fine spray in a uniform pattern from 5% to 200% of design. The fine droplets of water maximize the surface area in contact with steam, raising the temperature to within a few degrees of saturation temperature and instantly releasing the majority of the corrosive, non-condensable gases. The preheated and partially deaerated water flows through the tray stack where the hottest, purest steam vigorously scrubs the water to heat it to saturation temperature and strips the last traces of dissolved gases. KCD trays are among the heaviest in the industry, fabricated of 16 gauge, type 430 stainless steel. The entire deaeration process takes place in a stainless steel enclosure that eliminates any need for vessel lining or cladding and ensures a long life with little maintenance. |
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Features
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Download complete Custom specifications PDF
Selection Chart
10 Minutes Storage
PROJECT |
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NO. UNITS |
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ARRANGEMENT |
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SPACE LIMITATIONS |
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PERFORMANCE REQUIREMENTS |
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FLOW |
TEMP |
ENTHALPY |
PRESSURE |
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DESIGN |
#/HR |
DEG. F |
BTU/LB |
PSIG |
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DELIVERED CAPACITY |
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WATER INLET |
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MAKEUP |
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LP CONDENSATE |
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HP CONDENSATE |
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STEAM |
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VENT RATE |
0.5 |
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EFFLUENT O2 (cc/l) |
0.005 |
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EFFLUENT CO2 (ppb) |
0 |
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Storage Tank Cap. @ OF (gal) |
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TECHNICAL REQUIREMENTS |
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DESIGN |
CONNECTIONS |
SIZE |
RATING |
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ASME CODE LATEST EDITION |
SECTION VIII, DIV. 1 |
FEEDWATER |
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HEI LATEST EDITION |
REQ'D |
STEAM INLET |
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DESIGN PRESSURE (psig) |
RELIEF VALVE |
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VACUUM |
THERMOMETER |
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DESIGN TEMPERATURE (F) |
PRESSURE |
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SHELL THICKNESS |
VENT |
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HEAD THICKNESS |
HEATER MANWAY |
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TYPE HEADS (F&D/2:1) |
HP RETURNS |
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CORROSION ALLOWANCE |
0.025 INCH |
BFP RECIRC |
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VACUUM RINGS |
BFP SUCTION |
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RADIOGRAPHY: HEAD & SHELL |
RT-2 MINIMUM |
OXYGEN SAMPLE |
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MAG. PARTICLE INSPECTION |
INTERNAL |
STORAGE |
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LIQUID DYE PENETRANT |
SS NOZZLES |
OVERFLOW |
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POST WELD HEAT TREATMENT |
REQ'D |
LEVEL CONTROL |
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CONNECTIONS |
GAUGE GLASS |
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<2.5 INCH |
CHEMICAL FEED |
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>2 INCH |
DRAIN |
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MATERIALS OF CONSTRUCTION |
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SHELL |
SA516-70 |
SUPPORTS |
SA-516-70 |
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HEADER |
SCH 10, 304L S.S. min |
BAFFLES |
304L SS |
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TRAYS |
16 ga, 430 S.S. |
NOZZLES |
A 106 gr. B |
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SPRAY VALVES |
316 S.S. |
FLANGES |
SA 105 |
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TRAY ENCLOSURE |
1/8" 304L S.S. MIN |
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VENT CONDENSER |
1/8" 304L S.S. MIN |
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ACCESSORIES |
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FLOW (LBS/HR) |
PRESSURE (psig) |
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Inlet Valve (specify one) |
Thermometer (2) |
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Mechanical Control |
Pressure Gauge |
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Pneumatic Control |
Vent Valve/Orifice |
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Electronic Control |
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Steam PRV (specify one) |
Overflow Valve |
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Pneumatic Control |
Level Switch (2) |
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Electronic Control |
Gauge Glass (specify one) |
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Relief Valve |
- Red Line Pyrex |
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Sentinel |
- Reflex |
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Specified capacity |
- Magnetic |
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NOTE: Marked items are |
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Accessories
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